Product Information
Polaris XP / XPT / Pro XP Big Turbo Exhaust Header
The foundation of every serious high-horsepower RZR turbo build.
When you are building a 250–500+ HP Polaris XP, XPT, or Pro XP, the exhaust header is not an accessory—it is the starting point. This header is engineered to be the first component you source when planning a true big-turbo system, ensuring everything downstream performs as intended.
Designed to support high exhaust volume and sustained boost pressure, this header delivers smooth, unrestricted flow to the turbine. The result is faster turbo response, more consistent boost control, and maximum power potential without introducing backpressure that kills performance.
Built for Big Turbos. Built to Last.
Constructed from high-temperature, high-strength stainless steel, this header is designed to survive extreme exhaust heat, pressure, and long pull conditions without cracking, warping, or fatigue. This is a no-compromise component intended for riders who expect reliability at power levels where factory parts fail.
The direct-fit design bolts to Polaris XP, XPT, and Pro XP cylinder heads and is optimized for large-frame turbochargers, including setups using Garrett 2860 / 2867–style turbos with external wastegate exhaust housings. This makes it the ideal platform for custom turbo builds that demand precise control and future scalability.
Why This Header Matters
Most power losses in big-turbo builds happen before the turbo ever spools. Poor exhaust flow, heat retention issues, and restrictive designs limit horsepower and throttle response. This header eliminates those problems at the source.
- Faster spool
- Stronger mid-range response
- Stable boost at high RPM
- Cleaner power delivery under load
This is the correct starting point if your goal is real horsepower, not just dyno numbers that fall apart on the trail or dunes.
Key Features
- High-strength, heat-resistant stainless steel construction
- Optimized exhaust runner design for high flow and high boost
- Direct-fit to Polaris XP, XPT, and Pro XP cylinder heads
- Designed for large turbochargers and external wastegate setups
- Built for sustained high-heat, high-pressure performance
- Ideal for custom 250–500+ HP turbo systems
Bottom Line
If you are serious about building a reliable, high-output Polaris turbo system, this exhaust header is not optional—it is the foundation. Start with the right part, protect your investment, and build power the correct way from the first bolt forward.
This is the same header that FORCE TURBOS has used in building our XPBT since 2014.
This is where big power builds begin.
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